{"id":334893,"date":"2018-12-10T15:02:44","date_gmt":"2018-12-10T15:02:44","guid":{"rendered":"https:\/\/www.sentryair.com\/blog\/?p=334893"},"modified":"2019-03-27T13:25:31","modified_gmt":"2019-03-27T13:25:31","slug":"benefits-of-mist-collectors","status":"publish","type":"post","link":"https:\/\/www.sentryair.com\/blog\/industry-applications\/mist-collection\/benefits-of-mist-collectors\/","title":{"rendered":"Benefits of Mist Collectors"},"content":{"rendered":"

\"Benefits

CNC Machine Shop with Primary Mist Collectors (SS-300-MIST)<\/a> and
Ambient Air Mist Collectors (SS-2000-MIST)<\/a><\/p><\/div>
\n 
\nBenefits of mist collectors include reducing maintenance and downtime, as well as safeguarding overall shop safety and employee health for CNC machine shops. Government organizations, such as OSHA, legally require employers to meet exposure limits. Machining, milling, and grinding processes produce oil mist when metalworking fluids come in contact with tooling components and become dispersed throughout the air. Oil mist turns into oil smoke when exposed to high temperatures during processes. Oil mist and smoke create health hazards and contaminate expensive and vital CNC machine parts. <\/p>\n

Benefits of Mist Collectors – Reduce Maintenance & Downtime<\/h2>\n

Oil mist collectors benefit CNC machines by reducing maintenance needs and downtime. The picture below shows an oil-laden fan that has been removed from a CNC machine. CNC machines lacking proper mist collectors create common and reoccurring maintenance problems soiling parts including fans, circuit boards, control panels, cooling system filters, and tooling parts1<\/sup><\/a>.<\/p>\n

\"Benefits<\/a>

Dirty Fan from CNC Machine without a Mist Collector<\/p><\/div>
\n 
\nFirst, dirt and high humidity damage circuit boards and clog up cooling system filters. Once cooling system filters start to clog, airflow becomes blocked resulting in system failure or other performance issues1<\/sup><\/a>. The cooling system protects valuable electronic components such as the drives, power supplies, monitors, and control systems. If the cooling system does not work properly, temperatures will rise causing electronic components to become damaged and even fail to operate properly1<\/sup><\/a>. <\/p>\n

Similarly, oil mist can seep into the coolant pump systems creating bacteria that deteriorate seals on the motor pumps2<\/sup><\/a>. Also, dirty coolant corrodes metal surfaces leading to tool degradation, accuracy problems, and declining parts quality2<\/sup><\/a>.<\/p>\n

Likewise, oil mist can clog filters and coils in the shop\u2019s HVAC or air conditioning system. High energy costs can result from over exhausting air to remove the oil mist in the ambient air3<\/sup><\/a>.<\/p>\n

Furthermore, increased frequency of maintenance causes more machine downtime with a reduction in productivity. Properly controlling oil mist reduces the need for maintenance and allows production to continue on schedule. In turn, money can be saved with the reduction of the need for replacement parts and technician visits.<\/p>\n

Benefits of Mist Collectors – Ensure General Shop Safety <\/h2>\n

In a like manner, oil mist collectors benefit overall shop safety. Lack of oil mist collectors leads to overall shop safety concerns; even in enclosed CNC machines, oil mist can escape when opening the door while loading raw materials and removing finished parts4<\/sup><\/a>. When oil mist escapes from CNC machines, it lands on nearby surfaces around a machine shop including walls, counters, floors, and lighting4<\/sup><\/a>. Oil mist on lighting makes it darker in the shop and oil on other surfaces creates more need for housekeeping3<\/sup><\/a>. Not only does this cause cleanliness concerns, but oil on the floor may create a slip hazard. Equally, oil mist creates a fire hazard by creating a flammable line of oil on the floor and other surfaces4<\/sup><\/a>. <\/p>\n

Benefits of Mist Collectors – Protect Employee Health<\/h2>\n

Moreover, benefits of mist collectors encompass protecting employee health from exposure to oil mist through dermal contact and inhalation5<\/sup><\/a>.<\/p>\n

Dermal Exposure<\/b><\/h3>\n

First, when oil mist touches skin, contact dermatitis may form in areas of exposure5<\/sup><\/a>. Dermatitis causes itchy skin, rashes, and may cause the skin to crack, become red, blister and develop the appearance of bumps5<\/sup><\/a>. Skin conditions must be treated to prevent more serious complications from untreated dermatitis5<\/sup><\/a>. <\/p>\n

Inhalation of Oil Mist<\/b><\/h3>\n

\"Benefits<\/a>

Common Side Effects of Oil Mist Inhalation<\/p><\/div>Next, inhalation of oil mist causes respiratory irritations leading to shortness of breath, vomiting, fever, rapid heartbeat, headaches, fatigue, and a burning sensation in the mouth, throat, or stomach5<\/sup><\/a>. <\/p>\n

Additionally, lasting respiratory conditions may develop from continual oil mist inhalation. Oil mist can activate onset asthma, cause existing asthma flare ups, and irritate airways of non-asthmatic employees5<\/sup><\/a>. Chronic bronchitis may develop starting with a chronic cough with phlegm and lead to lung impairment, lung damage, and heart damage5<\/sup><\/a>. A very serious lung disease called hypersensitivity pneumonitis causes coughing, shortness of breath, and flu like symptoms5<\/sup><\/a>. In the chronic stage, permanent lung scarring develops from this lifeline lung disease5<\/sup><\/a>. <\/p>\n

Although less common today, oil mist exposure has been known to cause an increased risk of cancer of the rectum, pancreas, larynx, skin, scrotum, and bladder5<\/sup><\/a>. Modern metalworking fluids have been engineered to reduce cancer risks but because of the delay in cancer symptoms and development, there is no proof that long term oil mist exposure cancer risks have been improved5<\/sup><\/a>.<\/p>\n

Benefits of Mist Collectors – Meet Legal Requirements<\/h2>\n

Additionally, benefits of mist collectors includes meeting legal requirements. Employers are legally required to restrict employee exposure to oil mist. OSHA legally limits the amount of exposure to 5 mg\/m3<\/sup> over 8 hour workday6<\/sup><\/a>. NIOSH and ACGIH recommend the same exposure limit as OSHA6<\/sup><\/a>. <\/p>\n

CNC Machine Oil Mist Collectors Solutions<\/h2>\n

\"Benefits<\/a>

CNC Machine with Primary Mist Collectors (SS-300-MIST)<\/a> and Ambient Air Mist Collectors (SS-2000-MIST)<\/a><\/p><\/div> Sentry Air Systems offers two types of oil mist collectors primary control and secondary control mist collectors. <\/p>\n

Primary Control<\/b><\/h3>\n

Primary control mist collectors capture oil from the source by directly mounting on the CNC machine. These systems release filtered air back into the shop without requiring expensive external ducting or exhaust. <\/p>\n

<\/div>\n

 <\/p>\n\n\n\n\n\n\n\n\n
Unit Picture<\/b><\/td>\n\"benefits<\/a><\/td>\n\"benefits<\/a><\/td>\n\"benefits<\/a><\/td>\n<\/tr>\n
Model<\/b><\/td>\nModel 200
\nSS-200-MIST<\/td>\n		Model 300
\nSS-300-MIST<\/td>\n		Model 400\/450
\nSS-400\/450-MIST<\/td>\n<\/tr>\n
Benefits<\/b><\/td>\nCollects oil and drains it back in the machine for reuse, reliable and low maintenance, quiet operation, low power consumption, small footprint, long filter life, main filter made of flame retardant materials<\/td>\n<\/tr>\n
Best Use<\/b><\/td>\nCollect oil or water mist directly from machine<\/td>\n<\/tr>\n
Filtration Process<\/b><\/td>\n3 filter system:
\n1) Cleanable Mist Pre-Filter
\n2) Carbon Pre-Filter
\n3) Main Filter:
\n \u2022 ASHRAE (up to 95% efficiency on particles as small as 0.5 micron)
\n \u2022 HEPA (up to 99.97% efficiency on particles as small as 0.3 microns)
\n \u2022 ULPA (up to 99.9995% efficiency on particles as small as 0.12 microns)\n<\/td>\n<\/tr>\n
Air Flow<\/b><\/td>\n100 CFM<\/td>\n350 CFM<\/td>\n400<\/i> \u2013 up to 700 CFM
\n450<\/i> \u2013 up to 950 CFM\n<\/td>\n<\/tr>\n
Inlet Sizes<\/b><\/td>\n8\u201d x 8\u201d<\/td>\n5\u201d diameter<\/td>\n4\u201d, 5\u201d, 6\u201d, 10\u201d diameter<\/td>\n<\/tr>\n<\/table>\n

For more information please visit our web page on source capture mist collectors:<\/p>\n\"Benefits<\/a>\n

<\/div>\n
\n

Secondary Control<\/b><\/h3>\n

Secondary control mist collectors hang from the air or can be mounted on stands. These units collect remaining mist in the air that may have escaped from the machine when the door opens or during cleaning. These systems also could be used in older CNC machines that do not allow for direct mounting such as open CNC machines. <\/p>\n\n\n\n\n\n\n\n\n
Unit Picture<\/b><\/td>\n\"Model<\/a><\/td>\n<\/tr>\n
Model<\/b><\/td>\nSS-2000-MIST<\/td>\n<\/tr>\n
Benefits<\/b><\/td>\nCollects oil in drain for repurposing, reliable, low maintenance, quiet operation, sturdy construction, long filter life, four-way adjustable grate, all flame retardant filter media<\/td>\n<\/tr>\n
Best Use<\/b><\/td>\nIn conjunction with a primary control mist collector or for units that cannot have direct mounting<\/td>\n<\/tr>\n
Filtration Process<\/b><\/td>\n5 filter process \u2013 4 cleanable mesh pre-filters, 1 oil bag filter<\/td>\n<\/tr>\n
Air Flow<\/b><\/td>\nUp to 2,000 CFM<\/td>\n<\/tr>\n
Inlet Sizes<\/b><\/td>\n23.66\u201d x 23.375\u201d<\/td>\n<\/tr>\n<\/table>\n

For more information please visit our web page on ambient air mist collectors:<\/p>\n\"Benefits<\/a>\n

<\/div>\n

Contact us today to prolong the life of your CNC machines, reduce maintenance, and improve safety by installing a mist collector system!<\/b><\/h3>\n
\"Contact<\/a>\n<\/div>\n
\"Email<\/a><\/div>\n
\"Visit<\/a><\/div>\n
<\/div>\n

Feel free to give us a call to talk to an application expert about adding an oil mist collector to your machine shop! \u2014 1.800.799.4609<\/i><\/b><\/p>\n

Sources<\/h2>\n

<\/a>1. York, Jade & VanDeboom, Jonathan. \u201c2 Reasons Why Your CNC Machine Will Break Down.\u201d The Machine Runner by RepairZone, 1 Jun. 2015, http:\/\/blog.repairzone.com\/2-reasons-why-your-cnc-machine-will-break-down\/<\/a>.<\/p>\n

<\/a>2. Hanson, Kip. \u201c5 Reasons to Keep Machining Coolant Clean.\u201d MSC Direct, https:\/\/www.mscdirect.com\/betterMRO\/metalworking\/5-reasons-keep-machining-coolant-clean<\/a>.<\/p>\n

<\/a>3. Richter, Alan. \u201cClearing the Air.\u201d Cutting Tool Engineering, 1 Apr. 2013, https:\/\/www.ctemag.com\/news\/articles\/clearing-air<\/a>.<\/p>\n

<\/a>4. Thompson, Joe. \u201cMake Parts, Not Health Problems.\u201d Canadian Metalworking, 18 Aug. 2015, https:\/\/www.canadianmetalworking.com\/article\/metalworking\/make-parts-not-health-problems<\/a>.<\/p>\n

<\/a>5. Occupational Safety and Health Administration. \u201cMetalworking Fluids: Safety and Health Best Practices Manual.\u201d https:\/\/www.osha.gov\/SLTC\/metalworkingfluids\/metalworkingfluids_manual.html#e<\/a>.<\/p>\n

<\/a>6. Occupational Safety and Health Administration. \u201cOSHA Annotated Table Z-1,\u201d https:\/\/www.osha.gov\/dsg\/annotated-pels\/tablez-1.html<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"

  Benefits of mist collectors include reducing maintenance and downtime, as well as safeguarding overall shop safety and employee health for CNC machine shops. Government organizations, such as OSHA, legally require employers to meet exposure limits. Machining, milling, and grinding processes produce oil mist when metalworking fluids come in contact with tooling components and become… Learn More<\/a><\/p>\n","protected":false},"author":2,"featured_media":334895,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[1002],"tags":[],"class_list":["post-334893","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-mist-collection"],"yoast_head":"\nBenefits of Mist Collectors | CNC Machine Oil Mist Collection<\/title>\n<meta name=\"description\" content=\"Benefits of mist collectors include reducing maintenance and downtime, and protecting overal shop safety and employee health.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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